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Manufacturing: What Good Sleep Has to Do With Your OT Network

July 22, 2025

If you're the kind of leader who wakes up at 2:00 a.m. thinking about system uptime, this post is for you. Because when your OT (Operational Technology) network starts lagging, breaking, or getting targeted, your peace of mind is usually the first casualty.

Most CFOs don't need to know the nuts and bolts of PLCs or SCADA systems—but they do need to understand what keeps them safe and stable. And more importantly, what makes them fail.

According to the SANS Institute, nearly 60% of OT-related downtime was attributed to preventable issues, including patching delays, expired endpoint protection, and unmanaged remote access.

CFO questions that lead to better OT readiness:

  • Do we have an asset inventory that includes OT devices and firmware?
  • Are OT systems segmented from IT traffic and external internet?
  • How often do we patch or update firmware on plant-floor systems?
  • What's our detection time for anomalies on the OT network?
  • Who owns OT incident response—and when was the last drill?

One Ohio shop identified a rogue vendor-installed router in their plant that had been left on and unmanaged for nearly a year. Once removed and segmented properly, their network speeds and system reliability jumped—and the CFO finally stopped needing IT translations every board meeting.

"If you want to reduce stress, increase visibility." Theresa Payton, former White House CIO

Another firm ignored routine patching on its machine network for six months. A known vulnerability in an old HMI panel opened a backdoor that went unnoticed until it was flagged during a routine audit—costing them a full network revalidation.

"Cybersecurity isn't just about threats—it's about readiness." Ann Johnson, Microsoft VP of Security

5 OT red flags that steal your sleep:

  • Shared logins across shop floor HMIs or control stations
  • OT and IT teams not speaking regularly (or at all)
  • No audit trail for access or firmware updates
  • OT systems on expired antivirus or no endpoint monitoring
  • Vendor laptops plugging directly into plant systems without control

It's not just about your SCADA—it's about your sanity. Because OT may be "operational"—but when it goes down, finance is the one left answering.

Learn more about Affiliated's manufacturing-specific IT Support and Services in Columbus and the Central Ohio areas by clicking here.